NES 834 / DEF STAN 02-834 → 02-879 Pt 2 Annex D — Aluminium Silicon Bronze (CW301G / CA107)

Aluminium Silicon
Bronze (SAB) Fasteners

Made-to-order SAB bolts, nuts, studs, washers and specials for marine and industrial applications. CW301G material. Good machinability and seawater corrosion resistance; controlled low magnetic permeability. M4 to M64, metric and imperial. Material certification and batch traceability with every order.

CW301G NES 834 SAB BS 2874 M4 – M64 Metric & Imperial
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Made to Drawing
Material Certification & Traceability
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Products

Aluminium Silicon Bronze Fasteners We Supply

All SAB fasteners sourced to order against your drawing or specification. No minimum order quantity.

Hex Bolts & Setscrews

02-879 Annex D / NES 834 — SAB

ISO 4014 / ISO 4017, BS 3692; legacy DIN 931 / 933.

Size Range

M4–M64

Hex Nuts

02-879 Annex D / NES 834 — SAB

ISO 4032 regular, ISO 4035 thin; legacy DIN 934. All-metal locking forms to ISO 7042 / 7719 / 10513 within each standard's own size range; other sizes to drawing and qualification review.

Size Range

M4–M64

Studs & Threaded Bar

02-879 Annex D / NES 834 — SAB

BS 4439 studs, BS 4882 studbolt forms, engineering studs, DIN 976 threaded bar.

Size Range

M8–M52 subject to review

Washers

02-879 Annex D / NES 834 — SAB

ISO 7089 / 7090 normal series; legacy BS 4320 A / B / C where specified; large series to ISO 7093-1 or legacy DIN 9021; spring and specials to drawing.

Size Range

M4–M64

Socket Screws

02-879 Annex D / NES 834 — SAB

ISO 4762 cap, DIN 7984 low head, ISO 10642 CSK, ISO 4026–4029 grub.

Size Range

M3–M36 overall, each form within its standard's range

Slotted Machine Screws

02-879 Annex D / NES 834 — SAB

Slotted countersunk, pan and cheese to ISO 2009 / 1580 / 1207 or BS 4183.

Size Range

M2–M10

Imperial (UNC / UNF)

02-879 Annex D / NES 834 — SAB

UNC, UNF, BSW, BSF and BA for legacy and US-origin equipment.

Size Range

1/4"–2"

Made to Drawing

02-879 Annex D / NES 834 — SAB

Specials, obsolete drawings and one-offs — subject to specification and manufacturing review.

Capability

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Cross-reference

What Your Drawing Might Call It

Aluminium silicon bronze for naval fasteners appears under several designations. They describe closely related alloys but are not specification-equivalent; composition limits, testing, permeability requirements and heat treatment differ between them. Material is supplied to the exact specification, part and issue stated on the drawing or purchase order.

DesignationSystemNotes
CuAl6Si2FeISO / EN symbolNominal composition of the naval grade — note the deliberate iron content
CW301GBS ENEN material designation for CuAl6Si2Fe; used under the applicable BS EN copper-alloy product standard
CA107BS 2874 (withdrawn)Legacy BS designation; commonly cross-referenced to CW301G. Still common on UK and naval drawings
NES 834Royal NavyLegacy naval material standard for wrought SAB
DEF STAN 02-834 Part 2UK MODDefence Standard for SAB forgings, forging stock, rods and sections; superseded NES 834 Part 2 and DGS 1044
DEF STAN 02-879 Part 2 Annex DUK MODCopper alloy material standard into which the 02-834 Part 2 requirements were subsequently incorporated; carries the controlled low-permeability requirement
C64200ASTM B150/B150M / UNSUS wrought aluminium silicon bronze. Frequently listed commercially alongside CA107 / SAB, but its composition (Al 6.3–7.6, Si 1.5–2.2, Fe ≤ 0.3) corresponds more closely to EN CW302G / CuAl7Si2. Not specification-equivalent to CW301G or the naval material standards
CW302GBS EN 12163CuAl7Si2 — the general-purpose EN aluminium silicon bronze. Related, but not the naval grade
DGS 1044Director General Ships (legacy)Pre-NES naval designation, superseded by NES 834. DGS 8453 / 8453A also appears in legacy supplier cross-reference data; the exact DGS number, suffix and issue on the drawing must be verified
Names on drawings: aluminium silicon bronze, aluminium silicon bronze, AlSiBr, AL SI BRZ, SAB. Not to be confused with silicon bronze (CuSi3Mn1 / C65500), which is a different alloy family.
Material data

CuAl6Si2Fe — Composition and Properties

Chemical composition — naval grade, published ranges (% by mass)

ElementRange
Copper (Cu)Remainder
Aluminium (Al)6.0 – 6.4
Silicon (Si)2.0 – 2.4
Iron (Fe)0.5 – 0.7
OthersControlled per specification

Published composition ranges for naval-grade DEF STAN 02-834 / 02-879-type material, reproduced from UK specialist stockholder datasheets. The controlled Defence Standard governs the complete composition and impurity limits.

Mechanical properties — published stockholder data for DEF STAN 02-834-type bar

Section sizeRmRp0.2AIzod impact (BS 131-1)
up to 50 mm525 MPa min275 MPa min20% min33 J (above 15 mm)
> 50 – 100 mm525 MPa min235 MPa min20% min33 J
> 100 mm525 MPa min220 MPa min20% min33 J

Density approximately 7.8 g/cm³. Ductile, predominantly alpha-phase alloy when correctly processed. Good low-temperature impact performance — specialist stockholder data describe impact properties as retained to cryogenic temperatures. Commonly classed as a spark-resistant ("non-sparking") copper alloy.

Values reproduced from specialist UK stockholder datasheets that identify them as DEF STAN 02-834 Part 2 requirements. Provided for technical guidance only; the controlled specification, issue, product form and section size stated on the order govern acceptance. Where the drawing calls for NES 834, DEF STAN 02-834, DEF STAN 02-879 or another specification, material is sourced and certified to that specification and the mill certificate shows the actual values.

Magnetic permeability

The defining property. Naval-grade SAB is formulated and processed for controlled low magnetic permeability: relative magnetic permeability not exceeding 1.05 (DEF STAN 02-879 Part 2 Annex D, D.2.8; batch-tested to D.4.5). This is why it is the material for mine countermeasures vessels and other low-signature applications where NAB (μr typically 1.4–1.5) is not acceptable. Tighter permeability limits are a drawing or contract requirement and are handled at enquiry stage.

Low magnetic permeability is a test and acceptance requirement; it should not be assumed from the alloy designation alone, or from a routine material certificate that does not report the test. Where a maximum μr is contractual, state it on the enquiry so the required permeability test and certification can be specified.

Specifications

Material Standard and Manufacturing Route

Where called up by the drawing or contract, two Defence Standards may apply to a naval SAB fastener, and they cover different requirements.

DEF STAN 02-879 Part 2 Annex D (superseding 02-834 Part 2) — the material.

Cover SAB forgings, forging stock, rods and sections: chemistry, mechanical and impact testing, and the controlled low-permeability requirement. NES 834 appears on legacy drawings and was succeeded by 02-834; those requirements were subsequently incorporated into 02-879 Annex D. Drawings may cite any of the three.

DEF STAN 02-862 Part 2 — the naval fastener manufacturing and certification route.

Covers procurement of Non-First Level naval fasteners (Part 3 covers First Level). Clause 8.2.5 defines the permitted manufacture of SAB fasteners: bolts, screws, studs, studbolts and nuts machined from bar with machined threads and the required post-machining stress relief; controlled hot heading of bolt and screw heads as an alternative; and washers from sheet, strip or bar with no further heat treatment. Issue 3 of 02-862 itself references DEF STAN 02-834 for SAB feedstock; where a drawing or later procurement requirement instead calls up DEF STAN 02-879 Annex D, the contractual call-up governs. Customer RFQs may refer to 02-862 informally as the "manufacture" or "post-machining" standard; the formal call-up is DEF STAN 02-862 Part 2.

What we do:

Treatment parameters and permeability test methods belong to the specifications and are not reproduced here.

Why SAB

Where Aluminium Silicon Bronze Excels

SAB suits seawater fastenings for these reasons.

Good Machinability

SAB machines more readily than NAB and suits fine-tolerance threaded parts, finer pitch threads, and complex fastener geometries that would be more difficult to achieve in NAB.

Good Corrosion Resistance

Good performance in seawater, salt spray and marine atmosphere when the alloy and manufacturing condition are correctly controlled. Suited to coastal industrial applications where long-term corrosion resistance is required.

Strength and Fatigue

Published DEF STAN 02-834-type bar data: Rm ≥ 525 MPa, Rp0.2 ≥ 275 MPa up to 50 mm. Good resistance to fatigue and stress corrosion cracking for high-cycle, dynamically loaded bolted joints in marine structures.

Low Magnetic Permeability

Aluminium silicon bronze has controlled low magnetic permeability — relative magnetic permeability not exceeding 1.05 (DEF STAN 02-879 Part 2 Annex D, D.2.8; batch-tested to D.4.5) — and it is specified where a low magnetic signature is required alongside corrosion resistance. Tighter permeability limits are a drawing or contract requirement and are handled at enquiry stage.

Applications

Where SAB Fasteners Are Used

SAB is specified where machinability and corrosion resistance need to be balanced — particularly in high-precision or high-load marine applications.

Hydraulic & Valve Systems

SAB's machinability means it is suited to precision-threaded fasteners in hydraulic valve bodies and actuator assemblies.

  • Hydraulic valve body bolting
  • Actuator assembly fasteners
  • High-pressure fitting bolts
  • Precision-threaded valve studs

Industrial & Process

Used in chemical, water treatment, and process industries where a non-ferrous, corrosion-resistant fastener is required.

  • Desalination plant fasteners
  • Water treatment equipment bolting
  • Chemical process flanges
  • Food and beverage equipment

Defence Supply Chain

SAB is used in defence applications where the drawing specifies aluminium silicon bronze rather than NAB, often for machined components and precision assemblies.

  • Precision defence component fasteners
  • Naval auxiliary system bolting
  • SAB specified by drawing
  • Supplied with full material traceability
Material Comparison

SAB vs Nickel Aluminium Bronze (NAB)

Both are bronze alloys for marine and defence fastener applications. Your drawing will specify which is required.

SAB — Aluminium Silicon BronzeNAB — Nickel Aluminium Bronze
AlloyCW301GCW307G / CA104
MachinabilityGood — suited to fine tolerancesGood
Seawater corrosion resistanceGoodExcellent
StrengthDEF STAN 02-834-type bar — Rm ≥ 525 MPa (published)EN 12163 R680 / R740 — Rm ≥ 680 / ≥ 740 MPa
Primary defence specNES 834 / DEF STAN 02-834 Pt 2 (superseded by 02-879 Pt 2 Annex D, Sept 2011)DEF STAN 02-833, NES 833
Magnetic permeabilityControlled low — μr not exceeding 1.05 (DEF STAN 02-879 Pt 2 Annex D, D.2.8); tighter limits by drawing or contract~1.4–1.5
Typical applicationsLow-signature, valve and high-tolerance applicationsStructural and immersed naval fastenings
View NAB fasteners →
FAQ

Aluminium Silicon Bronze Fasteners — Common Questions

What alloy is aluminium silicon bronze? +
The naval grade is CuAl6Si2Fe — CW301G in the EN system, CA107 under BS 2874. It contains a deliberate small iron addition. UNS C64200 is often listed alongside it commercially but is closer in composition to CW302G. CW302G (CuAl7Si2) is a related general-purpose EN grade, not the naval material. Silicon bronze (CuSi3Mn1) is a different alloy family altogether.
Which specification applies — NES 834, DEF STAN 02-834 or DEF STAN 02-879? +
All three describe the same naval material at different points in its history: NES 834 on legacy drawings, superseded by DEF STAN 02-834 Part 2, whose requirements were subsequently incorporated into DEF STAN 02-879 Part 2 Annex D. We supply to the specification, part and issue stated on the drawing or purchase order; they are not assumed interchangeable for certification.
Is aluminium silicon bronze non-magnetic? +
It is a controlled low-permeability alloy — relative magnetic permeability not exceeding 1.05 (DEF STAN 02-879 Part 2 Annex D, D.2.8; batch-tested to D.4.5) — which is why it is used on mine countermeasures vessels. Tighter permeability limits are a drawing or contract requirement and are handled at enquiry stage. Permeability is a test and acceptance requirement; state the limit on your enquiry so the test and certification can be agreed.
When is SAB specified rather than NAB? +
SAB is specified under DEF STAN 02-879 Part 2 Annex D where controlled low magnetic permeability is required, and also offers good machinability. NAB (CuAl10Ni5Fe4 / CW307G; NES 833 / DEF STAN 02-833) generally provides higher strength with excellent seawater, erosion and cavitation resistance. For controlled naval equipment, the drawing and material specification govern selection.
Can you supply SAB to a US or commercial drawing that says C64200? +
C64200 is a related US wrought aluminium silicon bronze, but its composition limits differ materially from CW301G / CA107 naval SAB — it corresponds more closely to EN CW302G. It is treated as a separate specification. We'll supply to the specification actually called up and certify to the material actually supplied; any proposed substitution needs your or your design authority's approval, and we'll raise it before quoting.
Do you keep SAB fasteners in stock? +
No. Orders are manufactured from identified certified material to the drawing or standard, subject to bar availability and manufacturing capability, with heat and batch traceability maintained through manufacture where required by the applicable drawing or specification. Lead time is quoted per order.
Metric or imperial? +
Both. Say which on the enquiry.

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Send us your drawing or SAB specification and we'll come back with a price and lead time. No minimum order quantity.

Location
Christchurch, Dorset BH23 3TG
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